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Custom Molded Foam

Solutions for the Most Complex Problems

POLYFORM® Molded Foam/Polyurethane Foam

Let Polymer Technologies design a custom molded insulation solution for your most complex problem. Far more than a die-cut foam replacement, POLYFORM® molded products deliver multiple improvements in an entirely new way. There's virtually no limit to the solutions we can design that solve most any noise, temperature, and/or vibration challenge.

POLYFORM® custom molded foam will:

  • Simplify product assembly
  • Eliminate fasteners and other parts
  • Improve quality and performance
  • Reduce number of suppliers
  • Ease inventory management
  • Reduce overall costs

Custom Insulation Solutions

POLYFORM® Molded Products solve a multitude of problems in end-use applications. Manufactured for energy management, they offer absorption, transmission loss, damping, and vibration isolation—all in one product. This is accomplished by encapsulating and isolating components that produce noise, thermal emissions, and vibration. Plus, they're excellent shock isolators.

Our customized foam insulation solutions have been implemented for:

  • Industrial Machinery
  • Transportation Equipment
  • Medical Equipment
  • Office and Computer Equipment
  • Appliances
  • Recreational Products
  • Military Equipment
  • And More!
Our engineers will dissect your problems and develop an unparalleled solution.

Below is a sampling of our foam materials for custom solutions:

POLYFORM® High Density Molded Foam – Integral Skin

Custom Cut Foam

POLYFORM® High Density Molded – Integral Skin (PHDM-IS) polyurethane foam is 10 – 20 lb/ft³ self-skinning flexible foam.  It is characterized by excellent skin formation, abrasion resistance, high tear strength, good elongation, and low water absorption properties. It consists of an open cell foamed core seamlessly joined to a high-density skin. It is designed with an attractive and durable integral skin, having a synergy of properties for applications requiring sound attenuation, isolation, thermal control, and sealing.

POLYFORM® High Density Molded Foam – Non Skinned

Polyurethane Foam

POLYFORM® High Density Molded – Non Skinned (PHDM-NS) polyurethane foam is 10 – 20 lb/ft³ open cell flexible foam.  It is characterized by high resilience, good tear strength, and good elongation properties.  It has been formulated for low emissions and non-staining end use requirements.  It is designed to have a synergy of properties for applications requiring sound attenuation, isolation, thermal control, and sealing.

POLYFORM® Low Density Molded Foam – High Resilient

POLYFORM® Low Density Molded – High Resilient (PLDM-HR) polyurethane foam is 3 – 6 lb/ft³ open cell flexible foam.  It is characterized by high resilience, low fatigue loss, and good cushioning quality.  It is designed to have a synergy of properties for applications requiring sound attenuation, isolation, and thermal control.

Contact Us for Custom Molded Foam Products

We can include customer specified inserts, surface finishes, and logos. Custom formulations of POLYFORM® Molded Polyurethane Foams are also available, along with specialty coatings for color and durability.  Please call to discuss your needs and review volume requirements with a representative.

Learn More About Our Custom Foam Applications

Want to see where Polymer Technologies innovates POLYFORM® Molded Foam Solutions? Check out our PMP Facility Page!

Want to learn more about how Polymer Technologies solves varied insulation issues for our customers? Check out our case studies, particularly Noise Control POLYFORM® Molded Outboard Motor Application.


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